About Gefei Liu, PVI

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Measurement of Successful Drilling Software

Being a food lover, I like to try different restaurants. A simple test to see if a restaurant is any good is to try their simple and inexpensive dish. For example, I would order a hot-and-sour soup from a Chinese restaurant. If the chef can transform simple ingredients like mushrooms, bamboo shoots, ginger, tofu to a deep and spicy marvel, then one can expect the taste and quality of the main dishes.

Similar methods can be applied to many products and services including drilling software.

To fully test a comprehensive software package is time consuming. For example, our casing wear prediction software CWPRO covers torque and drag model and casing wear accumulation for a given schedule of drilling operation. The theory part is sophisticated enough to write a PHD thesis. The graphical user interface makes the complicated prediction a very easy task. Thanks to the carefully designed navigation structure.

To evaluate CWPRO and find its user-friendliness probably takes a couple of days. But if you have a chance to use our simplest software Dr. DE – drilling engineering toolbox software, you will be amazed at how quickly those 180+ functions solve drilling problems in seconds.

It is like a good appetizer in a feast!

I Never Felt So Good When Taking Off My Shoes

During Thanksgiving weekend, our company staff and families went to Lake Tahoe to have a retreat. Skiing was one of the activities. Quite a few of us were first time skiers. Here are some of our children expressing their experience on wearing the ski boots.

Rachel: "I felt short when taking off the shoes."

Nathan: "I never felt so good when taking off my shoes."

Nowadays, almost all our activities are enriched with high-tech equipment. Skiing is no exception. A pair of ski boots can easily weight a few pounds. Walking with them is no fun. But once the shoes are attached to ski and ski is on the slope of snow, they make us run faster on snow than on road. Technology makes wonders. Besides specific skills and physical training, more sportsmen rely heavily on gears to enhance their performance. To swimmers, it is swimming suit; to tennis players, it is racket and strings and also as the running shoes to runners. The pairs can go on.

These enabling technologies also play big role in our drilling industry, making drilling operations more cost effective and safe. Among them is drilling engineering software. Even though the drilling software does not weight as much as ski boots, it carries the significant results of research and engineering in the areas of pipe mechanics, hydraulics, casing wear, etc.

One might think the drilling software as one more package to install in computer, one more burden to carry. However, the benefits of running drilling software far out weight the cost or trouble of using it.

Download and installation of our MUDPRO (mud reporting software) may take 15 minutes. Once mud engineers start to use MUDPRO, they could easily save hours of work every day, not to mention the much better quality of report and end-of-well recap.

Sometimes, a little bit trouble, such as wearing heavy ski boots, brings tremendous convenience; sometimes, a little bit spending is rewarded with big saving.

Just as Nathan described his feeling on ski boots, our MUDPRO user might say: "I never felt so relieved when making daily mud report."

Drilling Software: See the Invisible

We just had a T-Shirt design contest. Graphic designers were asked to put drilling software in perspective of the design.

Nowadays, drilling engineering software is an indispensable tool for drilling engineers. Directional and extended reach drilling and HTHP wells challenge us with more and more technical difficulties. Software is one of the solutions to these problems. However, because of its abstract nature, it is not easy to illustrate drilling software in a T-shirt design. At least, it is difficult to have a good design without using abused images of drilling rigs and computers.

One of the submissions is a pair of glasses as shown below.

See the Invisible | Pegasus Vertex, Inc. - Drilling Software

As soon as we saw it, we liked it. It has a subtle message: our drilling software allows engineers to see the downhole condition, which is invisible to normal eyes.

Oil and gas well is created by drilling a hole of 5 to 50 inches in diameter into the earth with a drilling rig that rotates a drill string with a bit attached. During drilling process, engineers and drillers heavily rely on the limited information on the rig floor to determine the downhole condition, because they cannot see the subsurface.

Typically, only one tenth of iceberg is above water. Majority of iceberg is below water, making it difficult to determine its shape and size. Similar situation exists on the rig floor. Drilling engineers only have handful observations such as hookload, surface torque, pump pressure, ROP, RPM, etc. They can neither see what happens to drill string or formation nor accurately measure the buckling of the pipe. It is like a situation that we walk cross a muddy river: we cannot see the river bed, but our feet do their best sensing the water, mud and rock and send a message to our brains. Drilling operation is a dialog between drillers and formation in the dark. Drilling software turns on light to let engineers see the invisible.

Drilling Software As a Renewing Process

It is said that every 7 years, we have a whole new body, because daily our old cells are dying off and being replaced with new ones. As the New York Public Library’s Science Desk Reference (Strongsong Press, 1995) notes, “There are between 50 and 70 trillion cells in the body. “ Each type of cell has its own life span. Colon cells die off after about 4 days. Red blood cells live for about 4 months, while brain cells typically last an entire lifetime. Therefore, there’s nothing special about a 7-year cycle, since cells are renewed all the time.

In a similar way, software has its own life-cycle, from 1st version to a mature product. Functions are dropped or upgraded. Window platform changes. Development tools evolve. Even developers switch. Users want better graphics with faster calculation. All these facts contribute to the ever-changing software. Our TADPRO (torque and drag model), since its 1st appearance in 2005, now is in version 7.1. If we account both major and minor version upgrades, we must have had more than 20 releases.

We have never compared how many lines of code in version 7 are still the same as those in version 1. It is definitely getting more mature as more drilling engineers start using TADPRO every year. They are the users, testers and judges. Together with them, we nurture TADPRO from a caterpillar to a beautiful butterfly.

Our body is designed to be regulated and maintained. When we don’t, we pay the price, in terms of sickness. If people do not get enough sleep, they may get accident or more serious disease; if we do not get our back well supported, we get backaches, and so on.

Engineering software like TADPRO is also a living product, demanding support from both users and developers. As drilling technologies advance and computer operating system evolves, software needs to be upgraded or turned to fit into the new environment.

Some people may think software, once purchased, works wonder forever, or think technical support, upgrade and maintenance plan is unnecessary or expensive. But think about the backaches without support or the ease of engineering work with well-supported software, you might have second thought.

Better Software With Growing Clients

We have quite a few clients in Canada. Calgary, therefore, has become our frequent destination for trade shows, client visit and drilling software training.

Just shortly after we released new version of CEMPRO (mud displacement model), we had a chance to visit a few cementing companies in this energy center of Canada.

As you may know, almost all oil and service companies have offices in downtown Calgary where 10 x 10 blocks share the same zip code of T2P. This time, however, one of our clients’ manufacture facilities we visited is outside the city.

We demonstrated the new version of the software to this client, which brought them some happy noddings. Later, they gave us a tour of their facility including the big shops where cementing trucks are built. We were much impressed by what we saw. As a software company, we are used to dealing with complicated equations, coding and interfaces. But what we saw this time is a totally different world filled with items as small as nuts and bolts, and as big as 18-wheels of steel, and everything in between. I did not even ask if I could take a picture, but the image left in my mind will last long time.

Later, I did take a picture of their break room area.

Better software with growing clients Pegasus Vertex, Inc.

As I was wowing the 6 microwave ovens, the company representative mentioned me that there is same number of microwave units on the other side. You get the picture.

It is such a happy feeling to see our clients growing stronger and bigger. This particular client of ours is one of the first and faithful users of CEMPRO.

Looking at their state of art facility, we feel that we might have contributed something to their success.

Software development is a continuous improving process. As our clients are growing bigger and we earn more clients, they impose higher demands and expectations on our software. These external forces plus our own determination to deliver the first class drilling software create a positive output: better software and happy clients.

We are happy to grow with our clients.

“If I die because of this, I’ll be very mad!”

My 7-year old daughter caught cold and ran fever. While taking her temperature, I told her not to bite the thermometer. “There is mercury inside and it is poisonous.” I said.  “Will I die if I accidently break it and swallow it?” She became serious. “You might.” I answered.

“If I die because of this, I will be very mad.” Her comment lost me for a second and then gave me a good belly laugh.

I think it must be logic for her to say that. It is such a small thing, but could lead to catastrophic ending. Her words made me laugh and think.

Our daily lives are packed with small actions. Many of us would think that if we screw up here and there, it won’t be the end of the world. Or at least that’s what we would like to think. It turns out some of the biggest and costliest disasters have resulted from us making a single tiny mistake, such as the natural gas well blowout in Kaixian County, Southwest China’s Chongqing Municipality. The blowout occurred on Dec. 23rd, 2003 and released highly toxic hydrogen sulfide killing 234 villagers.

Investigation later showed that this catastrophe was actually caused by many small acts of workplace negligence, including turning down blowout prevention valve and not igniting the blowout gas quickly enough.

Learning from our mistakes is a crucial step in growing and improving ourselves. However, if we could avoid the mistakes but also learn the would-be mistakes, then we earn our credits without paying too much tuition.

One way of doing so, in my mind, is using drilling software for training, simulating different circumstances and observing results. Just like a flight simulator re-creates aircraft flight and the environment in which it flies for pilot training, drilling simulator with drilling software can allow drilling engineers to see the results from various operation parameters.

In addition to training, drilling software offers engineering planning and design. It is like a rehearsal of upcoming drilling operation, in which we can identify potential problems, gain confidence and increase our success rate.

An Ounce of Prevention Is Worth a Pound of Cure

Recently, I had the pleasure of shopping in a well-established furniture store. The show room is huge with 2-stories of display space. The way they arranged sofas, tables and dimmed lights all created cozy environment. I bought a few items. The salesman made an extra effort by showing me the inventory and check-up places before delivery. The inventory occupies more space than show room. What impressed me the most is the spacious and well-lit check-up place. “We make sure all our furniture are in perfect condition before they leave our store.” That was the moment I felt I was taken care of. Then, I noticed a slogan in the delivery room as shown below:

An_Ounce_of_Prevention_is_worth_a_Proud_of_Cure_Pegaus_vertex

This triggered me to give a presentation to our development team and write this article.

We develop drilling software. When we demonstrate software, we spare no efforts to show the best sides of models, just as furniture stores create beautiful setting to display them. Before releasing the software, we often go to extreme to debug the code. This is similar to furniture stores’ effort to ensure the quality of goods, only that our products are sometimes used by hundreds of people. Take the example of our MUDPRO (drilling mud reporting software), we have about 500+ active users. If we can fix one bug in MUDPRO, we will eliminate 500+ complaints, replies and would-be frustration from users. This is power of lever: 1 hour of careful coding and testing from our side leads to 100+ hours of saving on both our developers and customers.

As software developers, we do not face our end users very often; however, our products such as MUDPRO meet them every day. In a sense, we are the software we develop and we strive to create a better “we”.

A friend of mine, John, after hearing the story of the slogan in the store, told me: “It may be better expressed: ‘An ounce of prevention is worth a pound of cure.’” His suggestion became the title of this article. Thank you, John!

People Should Fall in Love with Their Eyes Closed

Advertising does have impact on people’s purchase decision. Recently, I saw quite a few TV commercials on Perrier bottled water, which shows a scene in a hot summer day. Everything is melting and a lady catches the last bottle of Perrier water before it falls into a swimming pool.

On Saturday, I bought 4 big bottles of Perrier water because the store was selling 4 bottles for $5. This year’s Labor Day was on Monday. It was so hot that I was totally soaked in sweat only after a dozens of minutes doing yard work. It was refreshing to enjoy the big bottle of Perrier water, sitting in the shade. While feeling the tiny bubbles bursting on my tongue, I studied the top and bottom labels, just to make the time in my hands useful.

Suddenly, I noticed a hand-written type of sentence on the back side of the bottom label, which read the title of this article. I was delighted. The pleasure of finding this secrecy and reading this sentence was more than that of drinking the water. How nice it is to have thirst quenched and emotion excited at the same time?! Maybe that is exactly what the bottling company designs. I was wondering.

Pegasus_Vertex_people_should_fall_in_love_with_their_eyes_closed

I admire the idea. We, as drilling engineering software developers, often do something similar on the graphic user interface (GUI) of our software. For example, users can use “Well Path” functions in our Dr. DE (drilling engineering toolbox software) to design different well trajectory.  For example, user can easily create a build-and-drop shape. Dr. DE performs the calculation and displays the results in one click.

Well Path: Build-and-drop: finding maximum inclination | Dr. DE of Pegasus Vertex, Inc.

The tabulated numbers may be too abstracted to many users. So, we have this window of explanation.

Description in Dr. DE - Drilling Engineering Toolbox | Pegasus Vertex, Inc.

It is not quite insightful as the title of this article, but it visualizes the table, just as the sentence elevates the sensation.

We are making our software sophisticated yet simple to use. By doing so, not only do we liberate drilling engineers from problems, but also bring smiles to their faces.

Merchant of Venice and Hook Load

I visited Venice after this year’s SPE/IADC Conference in Amsterdam in March. During that week in Venice, I stayed in a quiet world: no automobile, no motor cycle or train. You can simply add “water” in front of the names of our ordinary transportation to describe the local means of moving around: water-bus, water-taxi, and water-gondola.

Pegasus_Vertex_Merchant_of_Venice_and_hook_Load

While enjoying the Italian cuisine and limoncello, I suddenly thought of one of the famous play of Shakespeare’s: Merchant of Venice. The story with Venice as the venue goes like this.

A Venetian merchant Antonio has a friend Bassanio, who is desperately in need of money to court Portia, a wealthy heiress who lives in another city. Without enough money, Bassanio and Antonio finally secure the loan from Shylock, a Jewish moneylender, with Antonio as the loan’s guarantor. Shylock hates Antonio, but acts agreeably and offers to lend Bassanio three thousand ducats with no interest. Shylock adds, however, that should the loan go unpaid, shylock will be entitled to a pound of Antonio’s own flesh, to which Antonio agrees.

Later in story, news comes that Antonio has lost his ships, and that he has forfeited his bond to shylock. Shylock ignores the many pleas to spare Antonio’s life, and a trial is called to decide the matter. Portia, his friend’s fiancée, disguises as a young man of law and asks Shylock to show mercy, but he remains inflexible and insists the pound of flesh is rightfully his. Portia examines the contract and, finding it legally binding, declaring that Shylock is entitled to the merchant’s flesh. Shylock ecstatically praises her wisdom, but as he is on the verge of collecting his due, Portia reminds him that he must do so without causing Antonio to bleed, as the contract does not entitled him to any blood. Trapped by this logic, Shylock hastily agrees to take Bassanio’s money instead. The ending of the story has more drama.

Pegasus_Vertex_Merchant_of_Venice_and_hook_load

We live in a world of measurements. Measurement is a cornerstone of engineering and science. For some reason, the story in my memory is that Portia reminds Shylock that he has to cut exactly one pound of Antonio’s flesh, not even one ounce more or less.

In drilling industry, we have mud weight (ppg) to measure the density of drilling fluid, pipe weight(lb/ft) to represent the thickness of pipe with given OD. The weight indicator - hook load is the total force acting (pulling down) on the hook on the rig.

Hook load is one of the few important readable operation parameters on rig floor. It’s basically the total force includes those of traveling assembly weight, buoyant pipe weight in a deviated well plus or minus the frictional drag caused by pipe movements inside borehole. Torque and drag (T&D) software such as TADPRO serves the purpose of predicting hook load, surface torque and other variables for drilling and tripping operations.

We can calculate hook load and surface torque precisely if we know all the details downhole. However, the uncertainties downhole, such as open hole sites, survey accuracy, make the prediction exactly match rig floor reading unlikely. This does not discount the importance of hookload prediction, because the significance of T&D calculation is its trend.

The following picture shows the hook load changes as we drill to TD. The hook load is increasing at beginning (due to longer pipe into the hole) and decrease later as we drill into build-up and horizontal sections (more drag).

Hook Load Predicted By TADPRO | Pegasus Vertex, Inc.

Hook Load Predicted by TADPRO

Eventually, the hook load is approaching zero. This indicates that the pipe weight in the vertical section will not be enough to overcome the frictional drag resulted from the horizontal section: a problem associated with horizontal and extend-reach well drilling.

A pound more or less on this curve is not as important as the trend, which signals us what will happen according to our planning.

Drilling Software: Leap from Map to GPS

Maps are both practical and sentimental. Good maps are easy to read, visually appealing. Back in college, we all consulted maps to plan our trips and vacations. A map was a necessity in a car. As the result of frequent use, maps showed signs of wear and tear, but we hated to throw them away, because we left marks and our stories on them. They accompanied us in many journeys, witnessed our experience, felt what we felt. That was 20 years ago, when one of the reasons to join AAA club is to obtain free maps.

Paper maps are becoming distance memories now. Google map and other online map system have changed our way of travel. Global Position System (GPS) devices have replaced maps in our cars. We obtain road information instaneously, receive warning ahead of time and are informed the travel time based on current speed. Aren’t we lucky to live in a digitalized world?

Last year I visited the city of Seoul in South Korea. My eyes opened widely when I saw the GPS systems in their taxies. It is colorful and 3D with vivid pictures of buildings of various sizes. My tour guide told me proudly, “Our GPS is the world’s best. We call it navigation system.”

Leap From Map to GPS

In drilling industry, we have developed many standards, guidelines, best practices and many textbooks, etc. They are valuable resources to our drilling engineers, just like maps to travelers.

Now, drilling software has become a mature product, readily available to engineers in the office and field. It provides dynamic, on-site analysis and allows us to see what is normally invisible.

That is our drilling software: a giant leap from a map to GPS.

HYDPRO Software and book